M/s Loha Ispaat Ltd having well established steel process plants at Taloja with Four different Process Plots.
We have three different processes at our Factory as follows.
Slitting Line Process
Shearing Line Process
Pickling Process Divison
Organizational Structure of Energy Management Cell
Energy Policy Energy Conservation means to us ” saving of all types of energies by implementing innovation ideas so that it can be achieved with in required norms”
By using cost effective and energy efficient alternatives / equipment and waste recovery method in planned manner.
Effective operation and maintenance practices.
Setting energy norms for every stage of operation.
Periodic monitoring and review.
Training of employees in energy conservation practices.
By benchmarking the energy consumption norms with group and other similar companies.
By carrying out regular energy audits to identify areas of improvement.
Sustain energy efficiency gains by establishing and maintaining a management information.
“Methodologies to Reduce Energy Consumption”
Managing Energy
“Energy Management is the judicious and effective use of energy to maximize the profits (i.e. to minimize costs) and enhance competitive positions”
Energy Saved is Energy Produced
Organizational Iniatives
“Energy may be a relatively small component of the total cost but it is the most manageable component”
Monitoring and Targeting
Installation of Major Capital Equipments
Waste Reduction Teams
Awareness Programs
“The Personal Values, Attitudes And Practices Of Individuals In The Organization That Impact Energy Use”
Organisational Guidelines
Earn
Turn Around
Focus
Pragati
FY 2003
FY 2004
FY 2006
FY 2007
Easy to Waste, Difficult to Produce
Key Technical Initiatives
Electrical Power Saving:
Installation of D.C. motors and Air washers for DC motor cooling therby reducing load on blowers.
Modification done in the software to automatically stop the motors while the line in idle.
Installation of lighting transformers & energy efficient tube lights.
Minimizing the lighting load in day by providing transparent sheets in the plant sheds.
All package AC are provided with energy saver to optimize the AC running hours.
Installed automatic power factor correcting unit.
Installing electrical control panel with on/off switch with every machines.
Installing hydraulic power pack unit.
Use of proper oiling , greasing and inspection of various machines and equipments.
Acid Saving:
Installation of Acid treatment plant with recirculation system.